High vacuum furnaces for sintering and annealing products from various materials and alloys

High vacuum furnaces for sintering and annealing products from various materials and alloys

High vacuum furnaces for sintering and annealing products from various materials and alloys

Vacuum furnaces are used for sintering and annealing products from a variety of materials and alloys: magnetic rare earth elements, hydrogen storage alloys, easily oxidized and refractory metals, other types of heat treatment, in the sintering of Sm-Co, AlNiCo powders, metal powders, carbides, ceramic materials, photovoltaic coating materials, magnetic materials and rare earth refractory metals, W, Mo, W-Cu based alloys, cleaning of
graphite products.

Characteristics :  

Maximum temperature in the working chamber, °C   2200
Temperature uniformity, °C  ±3   
Leakage rate (in a cold empty vacuum furnace), Pa/h   0.5 
Ultimate vacuum Pa   2×10 -3    
Working area, horizontal version (W×H×D), mm     from 300x300x500 to 700x700x1500 
Working area, vertical version (Ø×H), mm   400×500 to 1500×1500
Cooling rate of the empty furnace (from 1100°С to 150°С), minutes     twenty   


Description:
The design of these furnaces is based on international experience in the manufacture of this equipment and its multiple upgrades during operation. The furnaces use advanced methods of protective atmosphere circulation: external and internal, high-performance vacuum pumps are used. Furnaces have an adjustable cooling rate, high uniformity of temperature distribution, quickly reach the operating mode. The temperature in the ovens is reliably controlled and their advantages are high pumping speed and low leakage. Models of furnaces of this series are divided into two types: furnaces with internal (KUEH) and external (RUE) circulation of the protective atmosphere. The furnaces are controlled by a programmable logic controller. The temperature in the furnaces is maintained with high precision by a separate controller. Furnaces have a high level of automation. During operation, the operator can safely switch from automatic to manual control mode, the furnaces are provided with an emergency warning system. Furnaces are easy to set up, operate and maintain. When designing this series of ovens, our designers paid special attention to ease of maintenance, reduced energy consumption, environmental protection and increased productivity.
 

 

Design features and equipment:

 

     Water cooling of the furnace body and door, current leads and cooling gas circulation pipes. Gas cooling system with powerful fan and water heat exchanger.

  •      Heating chamber of square or round section.
  •      Thermal insulation and heaters made of graphite, molybdenum or tungsten.
  •      Autoclave type oven door with pneumatic blocking.
  •      Sealed connector for connecting up to 12 thermocouples in the furnace.
  •      A large set of additional components at the discretion of the customer.
  •      Light and sound signaling of violations in the operation of furnace systems with display.
  •      Vacuum pumps - Edwards, England or Laybold, Germany,
  •      Vacuum - Edwards, England or Laybold, Germany. Included in the State Register of Measuring Instruments of the Russian Federation.
  •      Controller - Siemens, Germany.
  •      Temperature control - thermocouples made in Russia, Included in the State Register of Measuring Instruments of the Russian Federation
  •      "Bookcase" for placing parts in a furnace made of molybdenum or heat-resistant alloy.
  •      Loading "table" for laying (unloading) parts on (s) "shelf(s).
  •      Transport trolley for loading (unloading) the "shelf" with parts into the oven (bake).


Note:
Characteristics are indicated for standard models, we offer furnaces with non-standard dimensions, an increased working area according to the technical specifications of the customer.


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