Vacuum Carburizing Furnaces

Vacuum Carburizing Furnaces

Vacuum carburizing is a heat treatment process that creates directed diffusion of carbon atoms into a metal surface by heating a carbonaceous material such as coal or carbon monoxide. This creates surface hardening of the surface.
 

Characteristics : 

Maximum temperature in the working chamber, °C  1300
Temperature uniformity, °C  ±5
Leakage rate (in a cold empty vacuum furnace), Pa/h  0.5 
Ultimate vacuum, Pa (in a cold empty furnace)  2×10 -3
Working area, (WxHxD), mm    from 250x250x400 to 800x800x1200 
Maximum mass of a load at a time, kg   1200 


Description:
Depending on the duration and temperature of heating, the carbon content in the surface layer also changes. With an increase in exposure and carburizing temperature, as a rule, there is an increase in the depth of the carburized layer. When the steel is rapidly cooled (quenched) in carburized parts, the high carbon surface layers are hardened by the transformation of austenite to martensite, while their core remains soft and tough, with a ferritic and/or pearlitic structure.

The vacuum carburizing process can be characterized as follows: it is mainly applicable to low carbon steel products. Vacuum carburizing makes it possible to obtain a high concentration of carbon in the surface layers, and also provides high hardness and strength of the surface of products after hardening. The core of the processed products retains its plasticity and toughness. The maximum depth of the cemented layer is up to 6.5 mm. In some cases, the vacuum carburizing process can also be used to restore the carbon content of previously decarburized surface layers of materials.
 

Design features and equipment:

 

  •      Water cooling of the furnace body and door, current leads and cooling gas circulation pipes. Gas cooling system with powerful fan and water heat exchanger.
  •      Heating chamber of square or round section.
  •      Autoclave type oven door with pneumatic blocking.
  •      Sealed connector for connecting up to 12 thermocouples in the furnace.
  •      A large set of additional components at the discretion of the customer.
  •      Light and sound signaling of violations in the operation of furnace systems with display.
  •      Vacuum pumps - Edwards, England or Laybold, Germany,
  •      Vacuum - Edwards, England or Laybold, Germany. Included in the State Register of Measuring Instruments of the Russian Federation.
  •      Controller - Siemens, Germany.
  •      Temperature control - thermocouples made in Russia, Included in the State Register of Measuring Instruments of the Russian Federation
  •      "Bookcase" for placing parts in a furnace made of molybdenum or heat-resistant alloy.
  •      Loading "table" for laying (unloading) parts on (s) "shelf(s).
  •      Transport trolley for loading (unloading) the "shelf" with parts into the oven (from the oven).


Note:
Characteristics are indicated for standard models, we offer furnaces with non-standard dimensions, an increased working area according to the technical specifications of the customer.


Equipment request